Align Metrics and Behavior Through Real-World Field Inputs
Your dashboards may be lying to you.
n feed and grain operations, up to 70% of throughput and energy loss never show up in your KPIs. Why? Because standard metrics and generic audits fail to reflect the messy, batch-driven realities of your production line.
Plant managers and ops leaders are under pressure to cut costs and boost reliability—yet their systems are blind to the bottlenecks and behavioral patterns that actually drive performance.
That's where PlantAuditPro™ by INTPROCON changes the game.
Rather than relying on top-line rollups and assumptions, this field-driven audit aligns real-world data—formulation, flow, energy use, control behavior—with actionable KPIs that drive daily decision-making. The result? Higher throughput, better cost per ton, and measurable gains that scale across facilities.
If you're serious about modernizing execution, it's time to stop managing by averages—and start working by truth.
- Fix legacy flow to remove bottlenecks. Walk the line with PlantAuditPro™ to pinpoint layout constraints and throughput killers. With bottleneck mapping and real-time energy data, you can identify where manual handoffs, outdated workflow designs, and control gaps are hindering production.
- Align formulation, utilities, and process behavior to ensure optimal performance. See how your feed formulations interact with utilities and automation. PlantAuditPro™ links process control to predictive maintenance and energy use—ensuring any "efficiency gain" also boosts real output, not just theoretical savings.
- Use batch-aware audits, not generic checklists. Traditional audits miss batch variability. PlantAuditPro™ captures changeovers, interlocks, and downtime events unique to your process—revealing what top-level reports routinely ignore.
- Reveal line-level truth finance rollups miss. Finance reports hide operational loss. INTPROCON installs dashboards with comparable, line-level KPIs, allowing you to expose gaps, align finance and operations, and establish a repeatable improvement rhythm.
- Standardize KPIs and dashboards across sites. From plant to plant, inconsistency kills performance. INTPROCON's governance framework ensures every site sees, tracks, and improves using the same real-time metrics—closing the loop on execution.
Stop managing your feed mill on averages—it's costing you more than you think.
When you run your plant using incomplete metrics, you make blind bets on improvement. INTPROCON's PlantAuditPro™ brings line-level truth into focus. It's designed for feed and grain operations that involve batch variability, complex utility systems, and risk of downtime. The result: clarity, comparability, and control.
What would your operations look like with a 10–30% cost improvement—proven and repeatable?
Comments