EnerLoop™
See the Energy Losses Before They Drain Your Margins
Most industrial plants don’t struggle with energy because teams are careless or equipment is obsolete. Energy inefficiency typically occurs because heat losses, recovery gaps, and system-level waste remain undetected for too long.
Thermal energy escapes unnoticed.
Fuel costs rise year after year.
Waste heat is vented instead of reused.
Decisions are made based on nameplate assumptions rather than real operating data—and leadership often recognizes the true cost only after margins are already under pressure.
EnerLoop™ is designed to fix that problem.
From Hidden Heat Loss to Actionable Insight. Built on more than 20 years of industrial project design and technology integration experience, this energy-first evaluation approach has helped feed mills, grain facilities, biomass plants, and industrial processors identify where energy is being lost, misused, or left on the table—before those losses translate into unnecessary operating costs or oversized capital investments.
EnerLoop™ brings structure and clarity to one of the most overlooked stages of operational efficiency: understanding how energy actually moves through your plant today.
Rather than starting with equipment, retrofits, or vendor proposals, EnerLoop™ starts with a disciplined review of thermal and process energy flows. It highlights heat-recovery opportunities, system inefficiencies, and integration gaps across operations, utilities, and workflows, creating a shared, objective view of reality.
This allows engineering, operations, and leadership teams to align around measured energy behavior, not assumptions, and to prioritize improvements with confidence.
A Decision-Grade Energy Framework — Not a Sales Audit
EnerLoop™ is built for industrial operations where energy costs materially impact margins, sustainability targets are rising, and decisions carry long-term consequences.
It is not a generic energy audit.
It is not a vendor-driven efficiency study.
EnerLoop™ is a decision-grade energy framework designed to give you clarity before committing capital, redesigning systems, or locking in recovery technologies.
How EnerLoop™ Works:
- Fill out the form. Share high-level details about your operation with us.
- Could you complete a structured audit questionnaire? You’ll receive a focused assessment designed to uncover operational, process, and performance signals across your plant.
- Participate in a guided EnerLoop™ review session. We walk through the findings together—clarifying constraints, identifying root causes, and outlining where attention is truly needed.
Limited Availability by Design
Because EnerLoop™ is delivered directly and personally, availability is limited. Engagements are selected based on operational complexity, timing, and readiness to act on insights.
If your operation is experiencing rising energy costs, underperforming recovery systems, or uncertainty about where efficiency investments will deliver real results, EnerLoop™ provides the clarity to move forward with confidence.
Join the EnerLoop™ waiting list to request access and begin the evaluation process—before hidden energy losses turn into permanent margin erosion.
Questions & Answers
What is EnerLoop™?
EnerLoop™ is a structured industrial energy-recovery and waste-to-energy evaluation framework designed to help plants identify where thermal energy, byproducts, and process waste can be recovered and converted into measurable operational and economic value. Rather than starting with equipment or technology proposals, EnerLoop™ begins with a disciplined assessment of your operation to determine if, where, and how energy recovery makes sense—before capital is committed. It provides clarity on one of the most misunderstood areas for improvement in industrial plants: hidden energy losses and underutilized waste streams.
Who is EnerLoop™ for?
EnerLoop™ is built for industrial operators and decision-makers who suspect energy or waste inefficiencies but lack a clear, validated path forward. It is best suited for: 1) Feed mills, grain facilities, and biomass plants. 2) Processing operations with thermal processes. 3) Plants with rising energy costs or sustainability pressure. 4) Operations evaluating waste-to-energy, heat recovery, or byproduct reuse. EnerLoop™ is not for early-concept ideas or purely academic studies. It is designed for teams that need decision-grade clarity before moving into engineering, vendor selection, or capital planning.
What does EnerLoop™ cost?
EnerLoop™ follows a staged, readiness-based model, starting with a free qualification phase and moving into paid project development only when justified. Assessment phase: 1) EnerLoop™ qualification questionnaire. 2) Validate™ meeting. 3) Free EnerLoop™ implementation guide. Paid Project Proposal Phase: Typically USD $12,000–$15,000, includes scope definition, flow diagrams, tie-ins, and feasibility framing. Subsequent execution and implementation phases are scoped separately, based on complexity and project readiness.
What does EnerLoop™ evaluate inside your operation?
EnerLoop™ evaluates energy behavior and recovery potential across systems, not just individual machines. This includes: 1) Waste heat sources and thermal losses. 2) Process exhausts, cooling streams, and byproducts. 3) Energy reuse opportunities across operations. 4) Integration constraints between existing systems. 5) Practical tie-ins for recovery, reuse, or conversion. The goal is not to sell technology, but to determine where energy recovery is technically viable, operationally realistic, and economically justified.
What do you receive from an EnerLoop™?
Depending on plant analysis, EnerLoop™ delivers progressively deeper clarity. Typical outputs include: 1) A validated energy recovery opportunity map. 2) Process flow diagrams and system tie-ins. 3) Early feasibility and integration guidance. 4) OEM-agnostic evaluation of recovery options. 5) A clear recommendation on whether to proceed or redesign. For high-readiness projects, EnerLoop™ serves as the foundation for a comprehensive roadmap for waste-to-energy or heat-recovery implementation.
When should EnerLoop™ be used?
EnerLoop™ is most valuable before major decisions are made. Use it when: 1) Energy costs are rising without a clear cause. 2) Waste streams feel underutilized or ignored. 3) Sustainability targets are approaching without a plan. 4) Capital projects are being discussed, but not validated. 5) Teams disagree on where energy losses actually occur. EnerLoop™ helps prevent premature investments and ensures that any energy recovery initiative starts with facts, not assumptions.